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EVRAZ Supplies 5KT Steel Section for Construction of Rooppur NPP

Strategic Research Institute
Published on :
17 Feb, 2022, 5:05 am

Russian steel maker EVRAZ Market supplied more than 5,000 tonnes of rolled metal for the construction of the first Rooppur nuclear power plant in Bangladesh. About 3,000 tonnes of I-beams manufactured by EVRAZ NTMK and over 2,000 tonnes of channels & angles manufactured by EVRAZ ZSMK were shipped by the Bryansk branch of EVRAZ Market. The delivery was carried out by land transport to the port of Ust-Luga, from where rolled metal was delivered by sea to the port of Chittagong.

The Rooppur Nuclear Power Plant will be a 2.4 GWe nuclear power plant in Bangladesh. The nuclear power plant is being constructed at Rooppur, adjoining Paksey, in the Ishwardi Upazila of Pabna District, on the bank of the river Padma, 87 miles west of Dhaka. It will be the country's first nuclear power plant, and the first of two units are expected to go into operation in 2023. The VVER-1200/523 Nuclear reactor and critical infrastructure are being built by the Russian Rosatom State Atomic Energy Corporation. Non-critical infrastructure is being built by Bangladeshi and Indian construction companies such as the MAX Group of Bangladesh and the Hindustan Construction Company of India.
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PESB Recommends Mr T Muthukumar for Director-P&M of MIDHANI

Strategic Research Institute
Published on :
17 Feb, 2022, 5:09 am

Public Enterprises Selection Board has recommended the name of Mr T Muthukumar for the post of Director Production & Marketing of Mishra Dhatu Nigam Limited. He is currently working as Chief General Manager in Steel Authority of India Ltd. Mr Muthukumar can assume the charge of the post, after the Appointments Committee of Cabinet approval

PESB interviewed these applicants in the selection meeting:

1 Mr. D GOPI KRISHNA, Group General Manager, Mishra Dhatu Nigam Limited

2 Mr. DASU ATCHUTARAM, General Manager, Mishra Dhatu Nigam Limited

3 Mr. T MUTHUKUMAR, Chief General Manager, Steel Authority of India Ltd

4 Mr. V G UDAYA KUMAR, Deputy General Manager, Steel Authority of India Ltd

5 Mr. DEBANANDA BHATTACHARYYA, DGM National Aluminium Company Limited

6 Mr. SHYAMAL KUMAR DEY, Senior General Manager, MECON Limited

Mishra Dhatu Nigam Limited, MIDHANI, is a specialized metals and metal alloys manufacturing facility in India, located in Hyderabad in Telangana. It is a Public Sector Undertaking, under the administrative control of Department of Defence Production of Ministry of Defence. MIDHANI specializes in manufacturing a wide range of superalloys, titanium, special purpose steels and other special metals & alloys meeting stringent international standards for application in aerospace, defence, atomic energy, power generation, chemical and various other high technology industries. MIDHANI is the only producer of Titanium in India.

MIDHANI has a unique combination of advanced melting and refining furnaces necessary for melting superalloys, Titanium, special steels etc.

Special steels and Superalloys Melting

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5 T Arc Furnace(EAF) & 20T EAF/LF/VD

2 T Air Induction Melting Furnace(AIM)

5 T Vacuum Induction Refining Furnace(VIR)

50kg, 600 kg, 2.5T & 6.5 T Vacum Induction Melting Furnaces(VIM)

4 T/10T Vacuum Arc Re-melting Furnace(VAR)

5 T/10T Electroslag Refining Furnaces(ESR)

Titanium Melting

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MIDHANI has Vacuum Arc Remelting furnace for the production of Titanium ingots upto 6.5 T. For electrode preparation, a 3000 T capacity Compacting press and a Plasma arc welding unit are available.

Electron beam melting(EBM)

Vacuum Arc Skull Melting
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US Steel CFO Ms Christine Breves to Quit in 2022

Strategic Research Institute
Published on :
17 Feb, 2022, 5:13 am

United States Steel Corporation announced that Senior Vice President & Chief Financial Officer Ms Christine S Breves has informed her intention to leave the company in 2022, after nine years of service with the company. Ms Breves will continue to serve as Chief Financial Officer while the company conducts a search for a permanent replacement. To ensure the company gains the full benefit of her extensive financial and supply chain expertise, Ms Breves has agreed to stay on as Executive Vice President – Business Transformation to support the company’s Best for All strategy.

Ms Breves joined US Steel in 2013 as Vice President and Chief Procurement Officer. In 2017, she was appointed Senior Vice President Manufacturing Support & Chief Supply Chain Officer. Since 2019 Ms Christine Breves has led all aspects of the company’s financial responsibilities, as well as the company’s procurement functions. Information technology and sales & operations planning functions were subsequently added to her responsibilities.
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OYAK’s Miilux OY Expamding Armor Steel Production Turkey

Strategic Research Institute
Published on :
17 Feb, 2022, 5:17 am

Defence Turkey reported that the strategic move of OYAK through the acquisition of Miilux OY has made it one of the world's leading ballistic steel producers in Turkey and has started to produce country's first domestic ballistic steel. With this move, we, as OYAK, have acquired all the ballistic steel technology of Miilux OY and have become the only institution in Turkey with end-to-end ballistic steel production competence.

Ballistic steel producer Miilux OY produces ballistic steel and wear-resistant steel with an annual capacity of 38,000 tonnes. With its ballistic steel and wear-resistant steel production made using the high-quality flat steel made by OYAK`s Mining Metallurgy Companies Erdemir and Isdemir, Miilux OY continues its activities with the objective of eliminating Turkey`s dependence on foreign resources in ballistic steel. In addition to supplying products to the leading companies in the defence industry, the company also aims to boost its position in the export markets. Miilux OY General Manager Mr Yavuz YELDAN told Defence that “On the current annual production capacity and production technology infrastructure of Miilux OY production plants, as well as on the Miilux Protection 280T, 440T, 500T, and 600T ballistic steel plates developed for the defense industry.”

OYAK purchased 70% of the outstanding shares of Miilux, a Finland-based ballistic steel manufacturer in 2019, in order to strengthen domestic production and founded Miilux OY, Miilux Yüksek Mukavemetli Çelik Üretim, establishing the only flat steel heat treatment plant.
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Jindal Stainless & IIT ISM Dhanbad Ink MoU for R&D Projects

Strategic Research Institute
Published on :
17 Feb, 2022, 5:20 am

India’s largest stainless-steel manufacturer Jindal Stainless Limited & Dhanbad based Indian Institute of Technology ISM has signed a MoU to jointly carry out research and development on various projects. With this partnership, JSL envisions to take up research, new product development, environment safety, and skill development along with IIT ISM.

Both partners will explore research and development opportunities for a plethora of technological frontiers like assessing physiochemical properties and combustion characteristics of coal samples, ESG measures, pelletisation projects, water balancing, soil and geosynthetic studies, etc. JSL has a coal-based power plant and buys coal from all across the globe. Better expertise in selection of coal on right parameters, storage and handling of such coal, pulverising and efficient combustion of mixed coal as a recipe has lot of value creation, which the MoU will help drive. They will also jointly work towards finding effective solutions for various technological and operational challenges faced by JSL.

As part of the MoU, JSL will support the institution in form of paid summer internships to students, aligning projects for M-Tech students with JSL-specific requirements, and hiring envirotech and electrical & metallurgical graduates on merit basis. Additionally, IIT ISM will introduce Executive Development Programs in its curriculum which will be supported by JSL.

In the past, the Company has inked MoUs with eminent institutions of the country including IIT Kharagpur, IIT Roorkee, IIT BHU, OP Jindal University Raigarh, UPES Dehradun & MNIT Jaipur etc.
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Ternium Announces Highest Ever EBIDTA for 2021

Strategic Research Institute
Published on :
17 Feb, 2022, 5:23 am

Luxembourg headquartered Ternium SA has announced highest ever EBITDA of USD 5.9 billion on steel shipments of 12.1 million tonnes in 2021, with EBITDA margin of 36% and EBITDA per ton of USD 485. Revenue per tonne reached USD 1,309 in 2021, the highest on record, increasing USD 561 compared to revenue per tonne in 2020, on higher steel prices in all of Ternium's markets. Operating income amounted to USD 5.3 billion in 2021 & net income was USD 4.4 billion.

Ternium’s steel shipments in 2021 were 12.1 million tonnes, up 705,000 tonnes compared to shipment levels in 2020 reflecting the ramp-up of Ternium's new facilities in Colombia and Mexico, and a recovery from the impact of the COV1D-19 outbreak on economic activity and steel demand in 2020. Shipments in Mexico increased 11% year-over-year in 2021, mainly due to higher activity levels in the export-led industrial sector. In the Southern Region, shipments increased 30% year-over-year in 2021 on higher durable goods consumption and increased activity in the construction sector. In the Other Markets region, shipments decreased 14% year-over-year, reflecting lower slab shipments to third parties partially offset by higher finished steel shipments.

Outlook - Following an outstanding 2021, during which Ternium achieved record profitability and successfully completed its capacity expansion program, the company expects to deliver solid performance in 2022, despite a business environment with gradually normalizing steel prices and margins, supported by the ongoing ramp-up of the new hot-rolling mill in its Pcsqucria facility. In the USMCA region, supply chain disruptions continue to affect several manufacturing industries’ input procurement. For the automotive industry specifically, ongoing semiconductor scarcity is causing low unit inventory levels and significant pent-up demand. During 2022, Ternium anticipates this situation to gradually adjust and drive increased apparent steel demand in the region that, coupled with a decrease in steel imports, should cause declining steel prices to stabilize during the first half of the year. In Argentina, shipments remained at relatively stable levels during 2021, and the company expects this to continue in the first quarter, driven by healthy activity in the construction, agribusiness and automotive industries. The outlook for the Argentine market in 2022, however, remains significantly uncertain, given the unstable macroeconomic variables that persist in the country. Ternium expects a sequential decrease in EBITDA in the first quarter of 2022, primarily resulting from lower margins, partially offset by higher shipments in the USMCA region.Luxembourg headquartered Ternium SA has announced highest ever EBITDA of USD 5.9 billion on steel shipments of 12.1 million tonnes.
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NLMK DanSteel Develops 460 & 355 MPa Steel Plates

Strategic Research Institute
Published on :
17 Feb, 2022, 5:26 am

Russian steel maker NLMK Group’s Denmark plant NLMK DanSteel is expanding its range of weather-resistant steel plates that are used in the production of bridge steel structures, adding ten grades with a yield strength of up to 460 MPa and a thickness of up to 100 mm to the previously mastered steel grades with a yield strength of 355 MPa and a thickness of up to 80 mm. The new grades are on average 30% stronger than their previous counterparts, ensuring high welding quality and crack resistance at low temperatures.

The high-level engineering characteristics of the new corrosion-resistant grades were achieved through optimizing the steel’s chemical composition, and developing optimal rolling modes with accelerated cooling. Certification test results have confirmed the high quality of NLMK’s thick plate.

Located in Frederiksværk in Denmark, NLMK DanSteel produces hot-rolled structural steel plates for construction, bridge building, onshore &offshore wind industry, offshore oil and gas, shipbuilding, boiler and pressure vessels and transport. The mill offers a wide range of dimensions, with thickness between 5 mm and 220 mm, and widths between 1,000 mm and 4,050 mm. Production capacity is 550,000 tonnes of plates per year. NLMK DanSteel material is delivered as rolled, normalized, normalized rolled or thermomechanically rolled or normalized after rolling, according to norms standards and customer requirements.
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Tosyali Algeria Selects Lafarge for Waste Recycling

Strategic Research Institute
Published on :
17 Feb, 2022, 5:31 am

Turkish steel maker Tosyali Holding’s Algerian subsidiary Tosyali Algeria has entrusted the management of its waste to Lafarge Algeria, which will recycle this waste into secondary raw material and electricity for the operation of its plants. Tosyali Algeria’s industrial waste, collected in its plant located in Bethioua in the town of Oran, into secondary raw material. Lafarge will use this raw material in its cement plants as a substitute for quarried iron ore, a non-renewable and scarce rock at national level.

Lafarge will collect part of the iron sludge from the Bethioua steel plant, which has a production capacity of between 50,000 and 70,000 tonnes per month. This scrap will be transferred to its industrial waste treatment plant near the Oggaz cement plant in Mascara province. The facility is designed to process an average of 2 tons of industrial waste per day.

In addition to preserving iron ore and combating industrial pollution in Algeria, this recycling project will also enable the production of electricity for the operation of Lafarge’s plants. To reduce its environmental impact, the Tosyali group is also implementing 100 research and development projects focused on the production of low-carbon steel worldwide, says its director Ibrahim Alciboga.
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JSW Ispat Special Products to Sell Raipur Plant to Mivaan Steels

Strategic Research Institute
Published on :
17 Feb, 2022, 5:36 am

JSW Steel & AION joint venture JSW Ispat Special Products Limited’s, formerly known as Monnet Ispat and Energy Limited, board has approved a proposal to sell its Raipur steel plant and certain other assets to a wholly-owned subsidiary via a slump sale of INR 450 crore. The sale process first entails the acquisition of Mivaan Steels Limited to make it a wholly-owned subsidiary of the company, after which the Raipur plant will be transferred to Mivaan Steels. The manufacturing facilities at Raipur comprises a sponge iron manufacturing plant with a capacity of 0.3 million tonnes per annum, a ferro alloy plant and a steel manufacturing plant with a capacity of 0.25 million tonnes per annum.

JSW Ispat Special Products Limited said “With this transaction, the Company will be able to focus on special steel products and explore and develop markets for its special steel products. Accordingly, with a view to inter-alia achieve dedicated management focus on their respective grades of products and customer segments, facilitate strategic opportunities, including fund raising prospects, maximize value, increase efficiencies and enhance administrative control, the company proposes to transfer the Specified Undertaking to the Transferee Company upon it becoming a wholly owned subsidiary of the Company.”

The sale is subject to approval by the National Company Law Tribunal in Chhattisgarh.
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Beltrame Plans to Transform COS Targoviste in Romania

Strategic Research Institute
Published on :
17 Feb, 2022, 5:41 am

Romania Insider reported that Italian group Beltrame pledged to invest EUR 100 million in Targoviste Romania based Special Steel Plant COS Targoviste, which it is close to taking over, and invest EUR 300 million in a new plant for the construction of 600KT per annum rebar and rolled wire to transform the COS Targoviste plant into a competitive special steel production unit at European level. Carlo Beltrame "We have included COS Targoviste in our investment plans as it is a steel plant with a rich history and a lot of experience in the steel industry, and the products that can be produced here are complementary to the steel bars we already produce in Donalam Calarasi. We will create a synergy with the rolling mill we own in Calarasi and the Targoviste mill will return to the production of special steels for which it was originally built. We will start production in the existing steel mill and the two rolling mills as soon as possible. At first, we will produce rebar, even if the plant cannot be competitive for this product, and later we will produce special steel, as the latter is more difficult to produce and requires more time to train the workforce. I am sure that in a couple of years we will have the same range of steels that we have now at Donalam.”

Present on the Romanian steel market since 2007, where it owns the rolling mill in Calarasi through its subsidiary Donalam, AFV Beltrame Group wants to expand its activity in Romania by acquiring and reopening the steel production unit owned by COS Targovi?te SA, a company currently under judicial reorganization, pending the resolution of the appeal against the Court’s decision to declare bankruptcy. Beltrame Group has received authorization from the Competition Council for the acquisition of the functional production assets of the Special Steel Plant in Targoviste. The value of the transaction amounts to EUR 38.3 million Euro. The deal still depends on COS completing the insolvency procedures. Other bidders interested in COS’ assets also challenged the outcome of the tender, and their claim must be settled before finalizing the deal.

COS was owned by the Russian group Mechel, but the majority stake was taken over in 2013 by the offshore Mazur Investments Ltd in Cyprus, which has 86% of the capital. The Romanian state holds 4%. The plant has been in insolvency proceedings since February 2013 and is one of the main producers of billets and steel products in Romania.

Short history

1973 - The first production capacities were ready - steel processing and forging

1975 - The name of the company became Special Steel Plant COS

1991 - The COST SA Commercial Company was established

2002 - The moment of privatization. Conares Trading AG Switzerland (later Mechel International Holdings GmbH) bought the majority stake

2005 - The name of the company became SC Mechel Targoviste SA

2013 - Majority shareholder of the company became MAZUR INVESTMENTS LIMITED Cyprus Company owned by INVEST NIKAROM SRL. The general insolvency procedure was opened in order to reorganize. Returned to the old name, COS Targoviste

2015 - Court confirmed the Reorganization Plan of the activity of COS TÂRGOVISTE SA & later sent it to judge for the continuation of the insolvency procedure

2019 - The court confirmed the Reorganization Plan of the activity of COS TARGOVISTE SA proposed by the creditor Alphard Financial Corp and voted by the Creditors' Meeting on 24.10.2019.
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WSM Seeks Support for German Steel & Metal Processing Industries

Strategic Research Institute
Published on :
17 Feb, 2022, 5:43 am

Wirtschaftsverband Stahl- und Metallverarbeitu, WSM, has assesses the economic situation in light of the latest preliminary figures from the German Federal Statistical Office and summarized that “Medium-sized industries see a glimmer of light on the horizon. But not more, the costs are too much of a burden” and is calling for political support for steel and metal processing companies as they can no longer cope with the current additional burdens.

The German steel and metal processing industries show a plus of 10.4 percent in production growth for 2021 compared to 2020, but also a minus of 3.5 percent compared to the pre-crisis year. Whether the shaken automotive suppliers in particular will soon be able to make up further ground is, in addition to overcoming supply bottlenecks, a cost issue: rising material, energy and logistics burdens as well as growing climate protection requirements are slowing down the recovery process. "We urgently need political support here in order to maintain the international competitiveness of the manufacturing sectors and their jobs," therefore demands the WSM.

In 2021, material bottlenecks in particular halted production growth, according to the WSM, the order situation and capacity utilization would otherwise have enabled a larger increase. Whether, when and how supply chains will ease in 2022 is still unclear, but automakers are cautiously optimistic about the second half of the year. This glimmer of light raises their suppliers' forecast for the next six months by four percent. According to WSM, if material and parts supplies stabilize, production growth of around seven percent could even be achievable for 2022 as a whole.

However, the ray of light on the horizon will lose its shine if politicians fail the companies. This is because new clouds have long since appeared in the supplier sky: extremely rising input material, energy and logistics costs on the one hand and the demand for a rapid transformation to CO2-neutral production on the other. Even if the economy develops positively, these additional burdens will become an obstacle for the mostly medium-sized companies without political help.

WSM represents the economic policy interests of the industry and is one of the largest business associations in Germany. WSM is a member of Federation of German Industries BDI and at ORGALIME, the European association of metal processing and mechanical engineering.
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Tata Steel Cargo Shipped to Pandu in Assam through IBP Route

Strategic Research Institute
Published on :
17 Feb, 2022, 5:45 am

India’s Union Minister of Ports, Shipping & Waterways Mr Sarbananda Sonowal, flagged off the maiden voyage of barges with a consignment of 1798 tonnes of finished steel products of Tata Steel Limited from Haldia to Pandu in Assam through the Indo-Bangladesh Protocol Route. The consignment of steel products of Tata Steel arrived at Haldia Dock Complex through the Railway mode; loaded onto barges DB ABDUL KALAM and DB KALPANA CHAWLA chartered by SMPK at berth no 11 operated by TMILL who have organized movement of the cargo and loading at their berth. Ocean Whale Services will operate the barges for the voyage. The barges will move from Haldia to IWAI Pandu terminal in Assam. The barges will move along NW-I – Indo-Bangladesh Protocol Route – NW-II.

In the return leg, the barges will load coal provided by Fuel Sources India Pvt. Ltd. where LSC Solutions is providing ground logistic support along with last mile delivery, and is destined for unloading at SMPK at Kolkata.

This maiden voyage showcases multimodal movement of cargo along with harnessing of the power of river sea combination. This paves the way for seamless & robust integrated logistics solutions towards utilizing inland waterways and IBP route in a more cost efficient and environment friendly manner thereby benefitting the region and the country as a whole.
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Metinvest to Invest USD 1.2 billion in Ukraine in 2022

Strategic Research Institute
Published on :
17 Feb, 2022, 5:46 am

Ukrainian steel maker Metinvest Group intends to invest over USD 1.2 billion in the modernization of its enterprises in 2022. During 2022, the Group will continue the environmental modernization of its facilities. A key project is the reconstruction of the dedusting systems in Azovstal’s basic oxygen furnace shop. The new dedusting systems are due to be commissioned in phases during the period 2022-23. It is expected to be the largest environmental project in the Group's history, with investments exceeding USD 180 million. In addition, this year the Group plans to complete the reconstruction of the gas-cleaning units of the casthouses and the stockhouses of blast furnace No.4 and the construction of the air separation unit at Ilyich Steel. The Group is also replacing the gas cleaning units of the Lurgi-552A pelletizing machine at Northern GOK. Metinvest Group shareholder Mr Rinat Akhmetov said “We have the same, a strong, peaceful and successful Mariupol, and a strong, peaceful, united and independent Ukraine. We love Mariupol. We love Ukraine. We believe in Mariupol. We believe in Ukraine. Together we will achieve great success. We keep building, we keep investing. Metinvest Group will invest more than USD 1 billion this year. And a new university will be built in Mariupol.”

In 2021, Metinvest completed several major investment projects, including the commissioning of cyclic-flow technology complexes at Northern and Ingulets GOKs. Also last year, the Group launched a major project to build a new cold-rolled, galvanised and colour-coated coil production facility at Illich Steel. Total investments in the project will exceed USD 1 billion. The project will make it possible to replace over a million tonnes of imports with high-quality domestic products. Another major environmental project in 2021 was the reconstruction, including new construction work, of the gas-cleaning units of the casthouses and the stockhouses of blast furnace No. 5 at Ilyich Steel.

In Mariupol, construction began of Ukraine's first private state-of-the-art technical university Metinvest Polytechnic in 2021. The new institution, the construction and launch of which will require an investment of over EUR 30 million, will incorporate technologies from the world's leading manufacturers. Metinvest Polytechnic will set a new standard for quality education in the country and will be free of charge for Ukrainian citizens.

During its 16-year history, Metinvest Group has invested over USD 11 billion in production modernisation. Among the largest investment projects implemented over this period are the construction of continuous caster No.4, the reconstruction of gas-cleaning units at the sinter plant and hot strip mill 1700 at Ilyich Steel Works and the modernisation of the concentration plant at Central GOK, which has launched the production of iron ore concentrate and pellets for direct reduction of iron.
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Tata Steel Recognized Again as Best Workplaces in Manufacturing

Strategic Research Institute
Published on :
18 Feb, 2022, 4:47 am

Tata Steel has been recognized amongst India’s Best Workplaces in Manufacturing 2022 by Great Place to Work. This recognition, received for the fifth time, highlights Company’s sustained focus on fostering a culture of high-trust, integrity, growth, and care for the employees. This year, 132 organizations in the Manufacturing sector undertook this assessment. This study also represented the voice of 383,583 employees from the manufacturing sector across the country. Based on a rigorous evaluation, Tata Steel was identified among the top 30 organizations recognized as India's Best Workplaces in Manufacturing 2022.

Over the years, Tata Steel has introduced several path-breaking policies, practices, and initiatives for various segments of the workforce like onboarding of Transgender persons and Women in core mining operations. The Company has been constantly innovating and pioneering people practices in the realms of hiring, engagement, diversity & inclusion, rewards & recognition, and performance management. Tata Steel has implemented trendsetting policies like extending benefits to LGBTQ+ partners, Agile Working Models and Extended Maternity Leave to create an enabling workplace for all diverse groups.

As a global authority on workplace culture, Great Place to Work has been studying employee experience and people practices across organisations for over three decades. Every year, more than 10,000 organisations from over 60 countries partner with Great Place to Work Institute for assessment, benchmarking, and planning of actions to strengthen their workplace culture.
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Nippon Steel Obtains EcoLeaf Seal for Steel Plates

Strategic Research Institute
Published on :
18 Feb, 2022, 4:50 am

Japanese steel maker Nippon Steel has obtained the EcoLeaf environmental label certification from the Sustainable Management Promotion Organization in the category of Structure Steel Plates in JIS, EN, and ASTM standards and NIPPON STEEL product standards. The latest certification covers such business areas as shipbuilding, wind power generation, construction machinery, and industrial machinery, exhaustively covering all our steel plates, along with the certification we obtained earlier for the category of Steel Plates for Building Structures. As the leading manufacturer of steel plates, we help customers reduce their CO2 emissions by such means as achieving lighter products weights, reducing construction time, and extending the service life of buildings with our rich product lineup and reliable quality.

Since December 2019, when Nippon Steel first obtained the EcoLeaf environmental label for H-shapes, Nippon Steel has obtained a total of 22 EcoLeaf environmental certificates for various types of products.

EcoLeaf is an Environmental Product Declaration certification system that uses the Life Cycle Assessment methodology to show quantitative environmental information covering the entire life cycle of a product, from resource extraction to manufacturing/assembly, distribution, use, discarding, and recycling. It is a Type III environmental label specified in the ISO 14025 standard, and is referred to internationally as EPD. EcoLeaf is an EPD operated in Japan by the Sustainable Management Promotion Organization as the EcoLeaf Environmental Label Program. This allows customers to objectively assess the environmental burden throughout the life cycles of the products they use.
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Mechel’s ChMK Produced 4 Millionth Tonne at Rail & Beam Mill

Strategic Research Institute
Published on :
18 Feb, 2022, 4:52 am

Russian steel maker Mechel Group’s Chelyabinsk Iron and Steel Works has produced 4 million tonnes of rolled products since the launch of the rail and beam mill. Since commissioning in 2013, the CMP mill has mastered 82 types of shaped steel: rails up to 100 meters long, construction beams, channels, Z-profiles, car racks. The main consumers of the construction beam are steel structures, construction companies, mining, and car building enterprises.

The mill produces rails, including those for high-speed traffic. The rails are produced according to a unique for Russia technology of hardening in a polymer solution, due to which they acquire high performance indicators in terms of wear resistance, strength and endurance limit. These products are used for the construction and reconstruction of railways in Russia. The rails are delivered to Latvia, Lithuania, Kazakhstan and other neighboring countries.

In 2021, new types of assortment were mastered at the rail and beam mill - beam 25Sh0, I-beams 25K3 and 55B3. The company also started the production of tram rails. These products have already been shipped to the domestic market in Moscow, Nizhny Novgorod, Lipetsk, as well as the Republic of Belarus.
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MMK Improves Energy Efficiency in 2021

Strategic Research Institute
Published on :
18 Feb, 2022, 4:56 am

Work to improve energy efficiency continued in 2021 in all divisions of the PJSC MMK Group & the total planned economic effect from the implementation of programs to reduce energy consumption amounted to about half a billion rubles. In September 2021, PJSC MMK successfully passed the second supervisory examination of the company's energy management system for compliance with the requirements of the international standard ISO 50001:2018 with confirmation of the TÜV International Certification of Germany. Based on the results of the supervisory review, PJSC MMK's energy management system was recognized as effective and fully compliant with the requirements of the international standard.

Among the important areas for improving the energy efficiency of production processes in the MMK Group is the development and implementation of relevant rationalization proposals. In total, in 2021, 787 energy-efficient ideas were submitted through the Energy Management Platform special application, of which 301 ideas were implemented with a planned annual economic effect of 209 million rubles from the implementation. In addition, 5 low-budget high-performance projects, baby-capex, were implemented last year, the planned effect of which is a total of 249 million rubles.

Also in 2021, the fulfillment of obligations under contracts for the provision of energy services under the project of an automated complex for controlling the drives of smoke exhausters of the converter gas utilization system of the oxygen-converter shop (the effect for the year is 20.4 million rubles), the project to replace the ceiling lighting of the steam-blowing power plant (the effect is 2.7 million rubles) and the project to replace the ceiling lighting of the power plant (effect - 1.5 million rubles).

Since July 2021, the Evolution business system has been put into commercial operation, created to form, analyze and select priority proposals, justify investments for their implementation, ensure a unified approach to calculating economic efficiency and other optimized indicators. The system visually presents the results achieved within the framework of the implementation of both individual proposals and portfolios formed from them.

As part of the implementation of the Evolution business system, an interface was developed for transferring data on various types of proposals from the PEM idea support unit for further processing and analysis of information. Data on the planned costs, effect, and description of the basic principles on which the proposal is supposed to be implemented are transmitted to the Evolution BS.

The result of the company's systematic work on the development of the energy management system was a decrease in net energy consumption per ton of steel in 2021 compared to 2020 in the PJSC MMK Group by 5.6%. In 2021, the generation of own electrical energy at the plant's power plants was increased by 2% (11.7 MW) compared to the previous year. In addition, the utilization of secondary gases at power plants in 2021 increased compared to 2020: blast-furnace gas - by 350 million m 3 (5%), coke oven gas - by 4 million m 3 (1%). This resulted in a 1.1% decrease in the use of natural gas by the plant's power plants in the total fuel balance of PJSC MMK.
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Allegro Completes Building for New Rail Wheel Plant of EVRAZ

Strategic Research Institute
Published on :
18 Feb, 2022, 4:59 am

Russian steel maker EVRAZ & Rail Service Group’s JV Allegro has completed the construction of the main production complex of a plant for the production of railway wheels in the Titanium Valley Special Economic Zone in Verkhnyaya Salda in Russia. In February, the company will receive the main technological equipment for the wheel machining section. At the end of January, a delegation of Austrian equipment supplier ANDRITZ Metals visited the site with inspection control. The experts highly appreciated the level of readiness of the foundations for the installation of equipment for the ring heating furnace and the wheel heat treatment section. Investments in the construction of the plant on a parity basis amounted to about 16 billion rubles. The capacity of the new enterprise is 200,000 wheels per year with the possibility of increasing up to 300,000. The start of production is scheduled for early 2023.

The project is progressing according to schedule. About 3,000 tonnes of steel structures were used to build the main buildings and the administrative and amenity complex. At the same time, engineering networks are being installed: water conduits, sewerage, electricity, gas pipelines are being brought in, interior finishing of the premises has begun, overhead cranes are being mounted. In February, the first of three wheel machining lines will be delivered for installation on finished foundations. Each automated line consists of four machines and a loading system for railway wheel blanks. Among other things, water treatment equipment was supplied to the site.

The enterprise will work in conjunction with EVRAZ NTMK. Steel billets will be supplied from Nizhny Tagil, the plant will bring its unique expertise to the project - now EVRAZ NTMK is one of the leading enterprises for the production of railway wheels in Russia and the CIS, the plant's wheel products are widely known on the world market. Today, future employees of the plant are undergoing training and internships at the existing production facility of EVRAZ NTMK. These are repairmen, technologists, electricians, defectoscopists, quality control inspectors, roller operators, operators of control posts, CNC machines and crane operators.

The start of the construction of a new plant at the site in Verkhnyaya Salda in May 2021 was given by the governor of the Sverdlovsk region Evgeny Kuyvashev, EVRAZ vice president, head of the Ural division Denis Novozhenov, EVRAZ vice president for sales and logistics Ilya Shirokobrod, owner of RAIL SERVICE Sergey Gushchin, Head of the Sverdlovsk Railway, a branch of Russian Railways Ivan Kolesnikov, General Director of the Titanium Valley SEZ Andrey Antipov.
voda
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SIMS Metal Reports Massive Surge in Net Profit in H1 of FY 2022

Strategic Research Institute
Published on :
18 Feb, 2022, 5:01 am

Global leader in metal & electronics recycling and an emerging leader in the municipal recycling & renewable energy industries Australia headquartered Sims Limited has reported. 622% YoY surge in net profit in H1 of FY 2022. Group CEO & Managing Director Mr Alistair Field said “We delivered an excellent performance in HY22 with earnings above guidance, driven by growth in trading margin, against a backdrop of volatile freight markets and inflationary pressures. We significantly improved our operating cash flow from 2H FY21, increased cash returns to shareholders, and maintained the strength of our balance sheet. Intake volumes grew strongly and were close to pre-COVID levels, highlighting the continued strength of our metal businesses".

Sales revenue of AUD 4,265.0 million, up 74% YoY

EBITDA of AUD 442.0 million, up 150% YoY

EBIT of AUD 341.4 million, up 335% YoY

Net Profit of AUD 269.3 million, up 622% YoY

Sims Metal Management Ltd is a metals and electronics recycling company. It specializes in ferrous and non-ferrous metals recycling, post-consumer electronic goods recycling, and municipal waste recycling. Founded in 1917, its primary operations are located in the United States, Australia, and the UK.
voda
0
SeAH Shifts UK Monopile Factory to Teesside

Strategic Research Institute
Published on :
18 Feb, 2022, 5:04 am

South Korean pipe manufacturer SeAH Wind Ltd has confirmed that it will bring a GBP 200-300 million monopile manufacturing facility to Teesworks in UK, walking away from Able Marine Energy Park. The firm’s 90-acre site will sit alongside the under-development South Bank Quay. It will be built on the 4.5million square feet offshore wind and industrial space being created on 450 acres of land next to the wharf and heavy-lift South Bank Quay. The first phase of the quay was recently awarded GBP 107million of funding in the UK Infrastructure Bank’s first ever investment. Piling to strengthen the quay wall is now taking place, with the full phase one 450 meter quay due to be complete by March 2023. Once up and running it will be the world’s largest monopile plant for offshore wind turbines.

Monopiles are large steel tubes that form the foundations of the construction of offshore wind turbines. When fully operational in 2026 it is expected to be able to produce between 100 and 150 monopiles per year.
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